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Lime Mortar – This is a mixture of quick lime and sand, in the proportion
of a part lime to 2 or 3 parts sand in addition to water. It is the principal
material used for bedding and jointing bricks, stones, etc. The slaked lime is
mixed with the sand and water either by hand or in a mortar mill. The period of
slaking, composition and strength of mortar depends upon the class of lime
used.
Non-hydraulic Lime Mortars must be well slaked before use. This type
can be stored in a heap for several days after mixing, provided the surface is
smoothed over with a shovel to, minimize carbonation by the exclusion of as
much air as possible. As such mortars can only harden when exposed to the
atmosphere, a relatively large proportion of sand must be added to the lime to
assist in the penetration of air for this reason the proportion of sand may be as
high as 4 parts by volume of sand to 1 part lime. These mortars are not suitable
for work below ground level, especially if the ground is water-logged.
Hydraulic Lime Mortars should be used within an hour after being mixed.
Any mortar which has stiffened and cannot be knocked up by means of a trowel
to a sufficiently plastic condition should never be used. The proportion of lime
to aggregate ranges from 1 part lime to from 2 to 3.5 parts sand, and common
mixture being 1:3. These are excellent mortars for all purposes and are
particularly suited for work below the ground level and in exposed positions.
Magnesian and Dolomitic Lime Mortars have a slow-setting an action and
should therefore be slaked for several hours before use. Their properties and
uses are somewhat similar those of hydraulic lime mortars.
Black Mortars. - Ashes or clinkers from furnaces are crushed finely and
ground with the lime in a mortar mill to produce a cheap and strong mortar,
known as black mortar. The ashes should be free from unburnt coal and dust. A
common proportion is 1 part lime to 3 parts ashes or clinker. They are hard-
setting mortars and are suitable for internal walls and for brickwork and
masonry where the color is not objected to.
Cement Mortars. - It is stronger than lime mortar and is used in the
construction for external walls. Cement mortar is now extensively used during
winter, owing to as relatively quick-setting property. It must be used
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