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40% moisture. The dough is forced through an extruder to give
it a specific shape and is dried to 12-15% moisture. The pellets
are then loaded into guns or popping vessels. These guns are
about 30 in. long and 6 in. in diameter. They are sealed, rotated,
and heated to 425°C. Pressure may build to 200 psi. The trip
valve is opened and the material explodes out. Many variations
are possible, using different flavors, shapes, types of doughs,
etc. Wheat and rice kernels can also be gun-puffed. Milled rice
and pearled wheat are generally used, as the bran is blown off
during the process and would be unsightly in the product. The
degree of expansion obtained with gun puffing (15-20 times) is
much greater than with oven puffing.
Puffed products must be kept at less than 3% moisture to
maintain crispness. The more the product is expanded, the more
critical and harder the levels are to maintain. Thus, gun-puffed
products require special packaging. (2000)
10. Dehydration
Dehydration is one of the most ancient processes for
preserving meat. Practised in America and Africa, often in
association with curing, it affords a whole range of speciality
foods. In Europe, the products preserved by this method
include: among stuffed goods, dried sausage, salami, and other
types of sausage; of products where anatomical integrity is
preserved, cured ham, and related products; and also other
forms of dried meat, and lard.
While the desired objective for cooked products is to ensure
the maximum degree of cohesion of the constituents by limiting
transfer of moisture and lipids, conversely, for dried products,
the aim is to facilitate transfer of water, while restricting its
activity, since the presence of excess moisture is detrimental to
the keepability of the products. The extent of dehydration of the
products at the end of the meat chain can be more or less
complete. It is customary to classify food products into three
categories according to their moisture content and water activity.
Food products can have high intermediate and low equilibrium
moisture contents. Fresh meat belongs to the first category;
dried sausage, cured ham, and dried beef to the second; and lard
to the third. Forms of dried meat prepared in Africa and
America usually also belong to the third category. For products
in the second category, dehydration is accompanied by
stabilization of the microbial charge and flora, sometimes
preceded by their prior development.
It is during the drying process that the characteristic colour
and flavour of the products are formed. The operation is usually
lengthy and may take as long as a year for pieces in their
original form and of superior quality. For pieces with low
equilibrium moisture content, the drying conditions are
generally more drastic, and the operation is rapid. Accordingly,
microbial development is arrested, and chemical and enzyme
reactions are slowed down very considerably. The substances
resulting from such reactions during storage do not, as in the
case of products in the second category, help to develop
agreeable flavours, but cause deterioration of the organoleptic
quality of the product
The quantities of foodstuffs processed by these methods are
substantial. Among these products, two are worthy of special
consideration, namely dried sausage and cured ham. Besides
these products, we shall also consider the case of dehydrated
meats, because of the theoretical interest they offer. (2000)
40% moisture. The dough is forced through an extruder to give products at the end of the meat chain can be more or less it a specific shape and is dried to 12-15% moisture. The pellets complete. It is customary to classify food products into three are then loaded into guns or popping vessels. These guns are categories according to their moisture content and water activity. about 30 in. long and 6 in. in diameter. They are sealed, rotated, Food products can have high intermediate and low equilibrium and heated to 425°C. Pressure may build to 200 psi. The trip moisture contents. Fresh meat belongs to the first category; valve is opened and the material explodes out. Many variations dried sausage, cured ham, and dried beef to the second; and lard are possible, using different flavors, shapes, types of doughs, to the third. Forms of dried meat prepared in Africa and etc. Wheat and rice kernels can also be gun-puffed. Milled rice America usually also belong to the third category. For products and pearled wheat are generally used, as the bran is blown off in the second category, dehydration is accompanied by during the process and would be unsightly in the product. The stabilization of the microbial charge and flora, sometimes degree of expansion obtained with gun puffing (15-20 times) is preceded by their prior development. much greater than with oven puffing. It is during the drying process that the characteristic colour Puffed products must be kept at less than 3% moisture to and flavour of the products are formed. The operation is usually maintain crispness. The more the product is expanded, the more lengthy and may take as long as a year for pieces in their critical and harder the levels are to maintain. Thus, gun-puffed original form and of superior quality. For pieces with low products require special packaging. (2000) equilibrium moisture content, the drying conditions are generally more drastic, and the operation is rapid. Accordingly, microbial development is arrested, and chemical and enzyme 10. Dehydration reactions are slowed down very considerably. The substances resulting from such reactions during storage do not, as in the Dehydration is one of the most ancient processes for case of products in the second category, help to develop preserving meat. Practised in America and Africa, often in agreeable flavours, but cause deterioration of the organoleptic association with curing, it affords a whole range of speciality quality of the product foods. In Europe, the products preserved by this method The quantities of foodstuffs processed by these methods are include: among stuffed goods, dried sausage, salami, and other substantial. Among these products, two are worthy of special types of sausage; of products where anatomical integrity is consideration, namely dried sausage and cured ham. Besides preserved, cured ham, and related products; and also other these products, we shall also consider the case of dehydrated forms of dried meat, and lard. meats, because of the theoretical interest they offer. (2000) While the desired objective for cooked products is to ensure the maximum degree of cohesion of the constituents by limiting transfer of moisture and lipids, conversely, for dried products, the aim is to facilitate transfer of water, while restricting its activity, since the presence of excess moisture is detrimental to the keepability of the products. The extent of dehydration of the
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