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76
Fig. 15 The fixture
FSW of Steel
Steel can be friction stir welded but the essential problem is that tool
materials wear rapidly. Indeed, the wear debris from the tool can frequently
be found inside the weld. The process would therefore be used in special
circumstances where other welding methods are inadequate. These
circumstances have yet to be clarified. There are so many good methods by
which steel can be welded. The example below is the FSW of 316L stainless
steel. Notice that the sample becomes red-hot during welding.
Fig 16 Obtaining a weld
Since the tool gets red hot, it is necessary to protect it against the
environment using a shielding gas. A possible use of FSW in the welding of
steels is in the context of stainless steels. Austenitic stainless steels can easily
be welded using conventional arc welding and other processes. However,
FSW can offer lower distortion, lower shrinkage and porosity. More
important is the avoidance of fumes containing hexavalent chromium which
is carcinogenic. In addition, chemical segregation effects associated with
welding processes involving solidification are avoided. Such segregation can
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